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Low Cost Automation Tutorial

Date:November20, 2009

Categry : Design hints

#020 Locating pin configurations and fits

When designing automated assembly systems using a various fixtures, careful considerations for shaft/bore fits along with locating pin/hole shapes and configurations are needed.

Principles of locating feature designs

*Adequately chamfer the pins holes to facilitate smooth pin entry.
*Two constraint points cannot simultaneously exist per one insertion action.
*Extraction action must also be considered when designing.

[Fig.1] shows typical configurations of locating pins and locating holes. Subjects related to the locating parts are as follows.

1. Required position locating accuracy.
2. Assembler/apparatus accuracy.
(Degree of work difficulty or ease, etc.. Machine accuracy.)
3. Assembled parts accuracy.
(Case of high accuracy parts, or variable accuracy parts, etc.)
4. Workability of parts such as contacting surface length, etc.
(Relationship between produceability and accuracy, etc)

[Fig.1] Locating pins / Example of concentricity error and pin shapes

Locating pin/hole design in [Fig.1] is to be proceeded with the following.

Locating pins
Taper angle(θ)10~30° for automated assembly requiring accuracy, and manual assembly in low workability conditions.
30~60° for manual assembly in good workability conditions.
Length of taper(EO)Calculate based on the pin/hole concentricity error (e) amount. (Related to the shaft dia. and tip guide dia.)
Locating guide length(L)The length (L) is calculated based on workability and desired reliability of machines. (see [Fig.2])

[Fig.2] Relationship of workability and locating pin shapes

Locating holes
Guide chamfering(C)Specify chamfering for the entry side of the locating holes.
Hole drilling accuracyIf needed, specify hole perpendicularity and other parameters on the holes in relation to part's datum line.

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