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#103 Hard Anodizing of AL and Al Alloy for Industrial Use

Category : Anodizing
November18, 2011

This standard is provided to define the effectiveness of the industrial hard anodize coating on rolled and cast aluminum material for the purpose of wear resistance improvements. The industrial hard anodizing is typically processed with low temperature or various organic acid based baths, and has higher coating hardness is more wear resistant compared to the conventional anodize coatings. The surface pore sealing process is not normally applied unless corrosion protection is required. In such case, the wear resistance tends to decrease.

(1) Types

Hard anodizing types are classified based on the base material as shown on [Table 1].

[Table 1] Hard anodizing types
Type Material
Type 1 Rolled material except Type 2-(a) & (b)
Type 2-(a) 2000 series rolled material
Type 2-(b) 5000 series with 2% or more Mg, and 7000 series rolled material
Type 3-(a) Alloys for cast with 2% Cu or less, or 8% Si or less
Type 3-(b) Cast material excluding Type 3-(a)

(2) Coating thickness

The thickness is to be the average thickness as a general rule. The thickness and its uniformity are to be determined by agreements of the related parties.

(3) Coating hardness

The coating microhardness is to be as shown on [Table 2]

Type Microhardness (Hv)
Type 1 400 or higher
Type 2-(a) 250 or higher
Type 2-(b) 300 or higher
Type 3-(a) 250 or higher
Type 3-(b) Up to agreement between the related parties

(4) Wear resistance

The wear resistance must be tested by either a reciprocating wear test, spray wear test, or flat plate wear test, and must comply to [Table 3], [Table 4], and [Table 5] each.

【表2】皮膜の微小硬さ
  [Table 3]
Reciprocating wear test
[Table 4]
Spray wear test
[Table 5]
Flat plate wear test
Type Rate (%) against wear resistance reference specimen (Note 1) Wear resistance (mg)
Type 1 80 or higher 80 or higher 15.0
Type 2-(a) 30 or higher 30 or higher 35.0
Type 2-(B) 55 or higher 55 or higher 25.0
Type 3-(a) Up to agreement between the related parties
Type 3-(b)

Note 1) 1 Wear resistance reference specimen is as follows.
Material: A1050P-H14 or H24, Dimension: 100×100×2mm Flat plate, Sulfate coating: Free sulfuric acid 180±2g/L, AL concentration 1~5g/L, Deionized water adjusted, Electrolysis condition: 0±0.5°C, Current density 3.5±0.35A/dm2, Electrolyte air agitated or recirculated, Coating thickness 50±5μm, Pores unsealed.

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