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#325 Surface-Coated Steel Sheets

Category : Surface-treated steel sheets
January 5, 2018

Galvanizing can considerably improve the anti-corrosion properties of steel. Furthermore, applying coating over it can significantly increase the corrosion resistance, while improving the appearance.
The coated steel sheets are also referred to as pre-coated steel sheets. ("Pre-coated" means coating applied prior to molding as opposed to "post-coating" that refers to coating applied after molding.) Pre-coated steel sheets used to be made of hot-dip galvanized steel sheets, but recently, they are made of various materials including electro-galvanized and alloyed zinc-coated steel sheets as well.
[Table 1] shows the surface-coated steel sheets.

[Table 1] Surface-coated steel sheets
Types of steel sheetsFilm materialsPlating
Deposition
(g/m2)
CharacteristicsMajor applications
Painted galvanized steel sheetsOrganic film
Chemical film
Zn,Zn based alloy
Steel sheet
25 to 200µm
60 - 300
Design
Heat resistance
Weather
resistance
Automobile's interior parts, washers, refrigerators, air-conditioning units, roofs, ducts, containers, etc.
Thin film organic coated steel sheetsOrganic film
Chemical film
Zn
Steel sheet
1µm
20 - 30
Fingerprint
resistance
Lubricity
Inner and outer panels of home appliances, motor covers, chassis, kerosene heater tanks
Black steel sheetsOrganic film
Chemical film
Zn,Zn-Ni and others
Steel sheet
1µm
10 - 20
DesignInner and outer panels of home appliances, office automation equipment, audio systems
Zinc-rich coated steel sheetsZINCROMET®
DACROMET®
Steel sheet
15µmBare corrosion
resistance
Automobile's inner and outer panels
Organic composite plated steel sheetsOrganic film
Chromate
Zn-Ni
Steel sheet
1µm
20 - 30
Bare corrosion
resistance
Weldability
Workability
Automobile's inner and outer panels

The organic films used for the paint film applied on the steel sheets listed in the table are made of polyester, acrylic resin, vinyl chloride, silicone polyester, urethane, and fluorine-based resins.
Zinc-rich paint film is a high molecular epoxy polymer-based organic film in which fine zinc particles are dispersed. It is known to have excellent corrosion resistance. However, due to the drawbacks of workability and weldability, organic composite plated steel sheets were developed.
Organic composite plated films are made by applying a composite of acrylic resin, epoxy resin, and silica sol to form an approx. 1 µm film thickness onto electroplated Zn-Ni alloyed steel sheets through a chromate layer. They are known to have enhanced formability and weldability.

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