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#036 Improvements in the Ease of Maintenance of Molds

Category : Maintenance
April 2, 2010

As mass production is continued using molds for plastic injection molding, the gas components generated from the plastic, soot, or moisture in the atmosphere gets accumulated on the surfaces of the metal parts or in the gaps between the nested division parts thereby becoming the causes of molding defects. Therefore, it is necessary to dismantle and clean the mold periodically. The disassembling and cleaning of molds is generally done according to the following procedure.

Disassembling the mold

Cleaning and removing rust from the mold parts

Assembling the mold

Verifying the operation of the mold

In order to make maintenance easy, it is wise to incorporate techniques at the time of designing the mold. Some ideas for this are given below.

(1)Improving the accuracy of the reference surface.
(2)Providing draft in the surroundings of the cavity block.
(3)Providing draft in the bottom part of the excavated pocket
(4)Chamfering the periphery of the bottom surface of the cavity
(5)Setting auxiliary holes and auxiliary grooves for disassembling and assembling
(6)Setting positioning parts (key, knock pin, etc.)
(7)Adding a lubrication structure
(8)Techniques for a part number assignment rule
(9)Preparation of a mold maintenance manual
(10)Techniques for a gas venting structure

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