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#130 Zinc Plating

Category : Electroplating
September14, 2012

The zinc plating has been widely used as anti-corrosion plating for steel for a long time. Notably, in recent years it has been in ornamental use as well due to the advancements on plating baths and chromate processes have greatly improved not only the anti-corrosion properties but external appearance performances.

Also, the zinc plating is known for its good economy because it is possible to implement tumble plating easily.

Usual plating, called "Stationary Plating", uses racks (fixtures) to hold the objects to submerge in the plating bath to apply the DC current. On the other hand, with the Tumble (Barrel) Plating, the objects are placed in either a vertical or a horizontal barrel and tumbled and the electrical current is applied. The objects travel within the barrel while conducting the electrical current with each other. Therefore, the racks and racking of objects are not needed with tumble plating, offering great savings in power and labor.

Let us first look at the types of zinc plating.

[Table] Zinc plating bath types and characteristics
TypeCharacteristics
Cyanide BathThe most common type of bath widely used since the old times. Used in all areas such as complicated shaped pressed products and etc. due to the good coating thickness uniformity (good deposition uniformity) and post plating workability. This bath type has good characteristics but contains cyanide.
Zincate BathThis is a bath with cyanide removed from cyanide bath, and has grown popular as environmentally preferable. After many improvements have been applied, the coating properties have become near that of the cyanide bath.
Acidic BathHas better electrical current efficiency in comparison with the previous two baths above, and enabled higher speed in plating. Also, this bath is being used for plating carbon steels, alloy steels and cast products since it caused little hydrogen embrittlement where the material absorbing hydrogen during the plating process.

The coating properties of each zinc plating bath differ. The Erichsen test shows the hardness of the coatings which become the issue on post plating workability. The cracks mean that the coatings are harder.

Fig

MISUMI USA eCatalog