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Plastic Molding Tutorial

Date:February 5, 2010

Categry : Molding materials

#028 Molding Shrinkage Ratios of Major Plastic Materials

In order to carry out the design of molds for plastic injection molding, it is necessary to determine the molding shrinkage ratio. In this course, rough guides of the molding shrinkage ratios are explained for the typical plastic materials used in injection molding.

[Table 1] is a list of the major thermoplastic materials, their molding shrinkage ratios, cavity surface temperatures, and injection molding pressures.

For more details, it is common practice to obtain the material catalogs and technical documents for each grade from the manufacturers of the molding materials and to use them as the reference materials for making decisions.

*The values given here are for natural materials unless specified otherwise.

[Table 1] List of molding shrinkage ratios of major plastic materials
Plastic material nameShrinkage ratio
(%)
Cavity surface temperature
(℃)
Injection molding pressure
(kgf/cm2)(MPa)
Acrylonitrile Butadiene Styrene polymer
ABS
0.4〜0.950〜80550〜175053.97〜171.7
Polystyrene
PS
0.4〜0.720〜60700〜210068.69〜206.1
Acrylonitrile styrene
AS
0.2〜0.750〜80700〜230068.69〜225.7
Ethylene vinyl acetate
EVA
0.7〜1.250〜801050〜2800103〜274.8
Poly propylene
PP
1.0〜2.520〜90700〜140068.69〜137.8
Poly propylene
with 40% glass fibers
0.2〜0.820〜90700〜140068.69〜137.8
High density polyethylene
HDPE
2.0〜6.010〜60700〜140068.69〜137.8
Methacrylic acid methyl ester (acrylic)
PMMA
0.1〜0.440〜90700〜140068.69〜137.8
Polyamide (Nylon 6)
PA6
0.5〜1.540〜120350〜140034.34〜137.4
Polyamide (Nylon 66)
PA66
0.8〜1.530〜90350〜140034.34〜137.4
Poly acetal
POM
2.0〜2.560〜120700〜140068.69〜137.4
Poly butylenes terephthalate
PBT with 30% glass fibers
0.2〜0.840〜80560〜180054.95〜176.6
Polycarbonate
PC
0.5〜0.780〜120700〜140068.69〜137.8
Poly phenylene sulfide
PPS with 40% glass fibers
0.2〜0.4130〜150350〜140034.34〜137.8
Liquid crystal polymer
LCP with 40% glass fibers
0.2〜0.870〜110700〜140068.69〜137.8
Modified polyphenylene oxide
(Modified PPO)
0.1〜0.580〜90--
Poly sulfone
PSF
0.7〜0.890〜100
Polyether sulfone PES
0.6〜0.8120〜140
Poly ethylene terephthalate
PET
0.2〜0.470〜100
Polyether ether ketone
PEEK
0.7〜1.9120〜160

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