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Surface Finishing Tutorial

#218 Metal Cleaning Method - 1

Category : Metal cleaning
October30, 2015

(1) The principle of cleaning

As you notice when you wash dishes at home, some stains are easy to remove if you scrub with a drop of liquid soap on the sponge whereas there are some stubborn ones that stay on even after soaking them in water or hot water for a while. We will now take a look at the mechanism of how the cleaning works.

(1) Pull contaminants from the surface by replacing them with the surfactant which has the greater affinity than contaminants on the surface.
(2) Remove contaminants by wiping them off or mechanical cleaning by brushing, etc.
(3) Dissolve by organic solvents, such as petroleum solvents, chlorinated hydrocarbons, or alcohol. Remove water-soluble grime by dissolving it into water.
(4) Convert contaminants into water-soluble form by chemical reactions of acid/alkali.
(5) Combine any of the above methods according to the types of contaminants.

What matters the most here is to determine the ultimate goal of the cleaning task. It is necessary to select the best and most economical method of surface cleaning. When you determine how clean the product needs to be, it is important to assess the degree of permissible contamination without leaving harmful effects on the next process.

(2) Cleaning with detergents

This is the most common cleaning method, which is similar to washing dishes at home. The difference is as follows: heating up the detergents and accelerate the reaction in order to improve the cleaning efficiency and capacity, circulating the degreasing solution, shaking the workpieces, or mixing the degreasing solution using ultrasonic waves in order to save power by skipping the scrubbing process.
In general, the detergent is classified into the types described below. They can be used individually or used by the composite of these items.

(1)Alkaline salt --- Caustic soda, sodium carbonate, sodium phosphate, etc.
(2)Surfactant --- Cationic surfactant, anionic surfactant, non-ionic surfactant
(3) Alkaline cleaner --- Commercially-available degreasing agent (compound of alkaline salt and surfactant)
(4)Emulsion cleaner --- Petroleum solvent, compound of alkaline water and surfactant (such as emulsion degreaser)

[Table 1] is an example of the commonly-used degreasing bath called "boiling degreaser" or "alkaline degreaser". Heat up the solution to 50 - 60°C before use.

[Table 1] Example of degreasing bath composition (g/L)
Caustic soda15
Sodium phosphate80
Sodium carbonate80
SurfactantSmall amount

* Note) g/l refers to grams dissolved per liter of degreasing solution.

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