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Surface Finishing Tutorial

#182 Paint Coating Application Methods

Category : Painting
April10, 2014

The explanations on the paint types have so far been rather extensive, but we will discuss the methods of the paint coating applications from this point on.

The paint coating application methods currently in use are summarized on [Table 1]. There are liquid-form flowable paints and powder paints in power form. The powder paints are applied by electrostatic powder coating or fluidized bed dip coating methods, but there are many coating methods for the liquid-form flowable paints.

Firstly, there is a difference in whether coating applied directly or indirectly by atomizing the paints. The former method employs paint brushes and the like and has been in use since the old times. Instead of the brushes, some methods employ directly dipping the workpieces in liquid paints or apply electrical power in water soluble paint liquids, as well as pouring paints over the workpieces. These methods will minimize the wasted paint.

In contrast with the above, atomized paint coating methods provide increased work efficiency, but cause more wasted paints and increased energy consumption. Some representative methods are explained below.

[Table 1] Classification of paint coating methods
Flowable paints(Liquid paints)Bulk coating
(Directly coating on workpieces)
Carriers such as brushes no usedImmersionImmersion depositedDip coating
Wipe coating
Electrolytically depositedElectrodeposition coating
PouredFrom pipe/nozzlePoured coating
From slitsCurtain flow coating
Carriers such as brushes are usedSpatulaSpatula coating
BrushesBrush coating
Tampo padsTampo pad printing
Roller brushesRoller brush coating
Roll coaterRoll coater coating
Atomized coating
(Indirectly coating the workpieces)
Compressed airSpray coating 1)Hot
Cold
Liquid pressureAirless spray 2)Hot
Cold
Centrifugal, electrostatic, air, liquid pressureElectrostatic coating 3)
Powder paints Electrostatic adhesionElectrostatic powder coating
Melt adhesionFluidized bed dip coating 4)

1)Spray coating: Also called Spray painting where the workpieces are coated by atomized paint by compressed air. A method causing very large amounts of wasted paints.
2)Airless spray:The paint atomization shown above using no compressed air. Instead, the paint liquid is compressed to be atomized.
3)Electrostatic coating: Methods with increased coating efficiency by creating static electricity between the paints and workpieces centrifugally, electrostatically, by compressed air, by compressed paint liquids.
4)Fluidized bed dip coating: The powder form paints are fluidized by compressed air within flow chambers, and preheated workpieces are placed in the chambers for the paints to be deposited or fused on the surfaces.

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