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#302 Electroforming of Precision Parts

Category : Electroplating
July28, 2017

Electroforming is an applied technique of electroplating by which an article is coated with a very thick plating. One of its characteristics is the capability of faithfully reproducing the shape of a master block (transferability). It is used in many fields, including multi-media, such as CDs and CD-ROMs, electric razor blades, and various molds.
Characteristics and applications of industrial electroforming are summarized in the Table.

[Table] Characteristics and applications of industrial electroforming
Applications Electroforming metals Characteristics
Multimedia
CDs, CD-ROMs, stampers, etc.
Nickel Transferability, dimensionality
Mechanical parts
Bellows, razor blades, etc.
Nickel Hardness, dimensionality, strength, corrosion resistance
Molds and electrodes
Various molds,
electric discharge machining electrodes, etc.
Nickel, copper Transferability, dimensionality
Electronic components and others
Masks, waveguides, meshes, micromachines, etc.
Nickel, copper Transferability, dimensionality, corrosion resistance

Electroforming has the following characteristics: 1. excellent transferability; 2. high dimensional accuracy; 3. freely-changeable electrodeposition thickness; 4. unaffected by the shape and dimensions of the workpiece; and 5. capable of manufacturing hollow articles; etc.
As a reference for transferability, accuracy is said to be 0.05 to 0.2 um, depending on the precision of the master block and plating conditions. It is widely known that stampers (molds) for manufacturing CDs and CD-ROMs leverage this accuracy.

CD, CD-ROM, manufactured with a precise nickel-electroformed stamper / Digital bits on a CD

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