#062 Types of Plastics and Guidelines for Selecting Steel for the Cavity
Category : Cavity
November12, 2010
When the steel material for the cavity is selected depending on the type of plastic resin and the functions expected of the molded product.
If the selection of the steel is not appropriate, it may not be possible to polish the fined surface into a fine surface, or corrosion may progress during the molding, or the wearing out may occur at a fast rate.
The table below shows the major types of plastic resins or the guidelines for selecting the recommendation of steel.
|
Plastic
resin |
Example
of molded
product |
Characte-
ristics
expected
of the plastic resin |
Characte-ristics
expected
of the steel |
Recommend-
ed type of steel |
Thermo- Plastic Resin | PP ABS | Bumpers OA chassis
| Shock
resistance |
Surface gloss | S50C SCM440 |
PS PMMA ABS | Lighting fixtures
General goods
Containers for
cosmetics |
Design
flexibility |
Surface gloss
Mirror
finishing |
SKD61
Pre-
hardened steel |
POM PA | Gear wheels
Bearings |
Abrasion
resistance |
Abrasion resistance |
SKD61
Pre-
hardened steel |
PC PMMA | Lenses
Light guides |
Transparency
Optical transmittivity |
Mirror
finishing |
SUS420J2
Precipitation hardened steel |
PC PMMA | CDs
DVDs |
Optical transmittivity
Optical birefringence characteristics |
Mirror
finishing
Corrosion resistance |
SUS420J2 |
PVC | Rainwater
pipes |
Flaming
resistance |
Corrosion resistance |
SUS |
Fire resistant ABS |
TV cabinets
Consumer electronics components |
Flaming
resistance |
Corrosion resistance |
SUS420J2
Pre-
hardened steel |
PBT-GF PA-GF | Camera chassis
Electrical components |
Durability |
Abrasion resistance |
Pre-
hardened steel
SKD11 |
PA with magnetic powder added |
Printer rollers
Sensor
components |
Formability
Electrical characteristics |
Non-
magnetic characte-ristics
Abrasion resistance |
Non-
magnetic steel |
Mg
Forming |
PC chassis
Mobile
phone
chassis |
Durability
Light weight |
Heat resistance
Abrasion resistance |
Non-
magnetic steel |
Thermo-
Set Resin | Phenol
resin
Melamine resin |
Kitchen utensils
Ash trays |
Heat
resistance |
Abrasion resistance |
Pre-
hardened steel
SKD11 |
Phenol
resin
Un-saturated polyester |
Switches
Connectors |
Heat resistance
Flaming
resistance |
Abrasion resistance
Corrosion resistance |
SUS420J2
SKD11 |
Epoxy resin |
IC sealing
Transistors |
Electrical
insulation |
Abrasion resistance
Corrosion resistance |
SUS420J2
SKD11 |
|