#096 On the Number of Cavities in a Mold
In plastic injection molding, the number of items that can be molded in one shot using one mold is called the number of cavities.
The number of cavities can be from 1 to a reported maximum of 216.
Since the number of items molded in one shot becomes large as the number of cavities becomes large, it is possible to reduce the cost of production per item.
However, as the number of cavities becomes larger, there is a trend of the quality fluctuations becoming large such as the dimensions, weight, external appearance, etc. of the molded item of the different cavities.
It is necessary to determine whether to make the number of cavities large or small upon studying comprehensively the advantages and disadvantage.
In general, the following trend is seen in the number of cavities depending on the type of mold.
- Large molded items ... Basically one cavity
-
- Reason
- Medium to small molded items of automobiles, home electrical appliances, etc. ... About 4 to 8 cavities
- Reason
- Electronic components, precision components ... 2 or 4 cavities
- Reason
- Food containers, etc. ... 24 to 64 cavities, or more (hot runner specifications)
- Reason
- Molds of new products ... 1 cavity
- Reason



