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#107 Screws - 5 : Screw Loosening and Countermeasures

Category : Automation elements technology
March 2, 2012

When two parts are fastened with a bolt, tension and compression forces are in a balance where the bolt is elongated and the fastened part material is compressed. If an external forces such as shock loads and vibrations apply to this fastening force balanced condition of the two parts, the bolt may become loose. This bolt loosening may result in equipment damages, defective product production, and critical defects that may lead to accidents. Here, typical mechanisms of screw loosening and countermeasures will be explained.

(1) Screw loosening

  • A bolt fastening two parts may become loose when the following a) and b) simultaneously occur (see [Fig.1]).
    • There are contacting surfaces 1~4 of the two parts being fastened, and external forces are applied...
    • There is a clearance between the male and female threads at nut contact 1, and a relative slippage occurs.
  • The external forces that affect the bolt loosening are: 4 types shown in [Fig.1] a)~d). These external forces cause "Reverse rotation motion" on the bolt resulting in loosening (see lower rows of [Table 1]).
    • Axial direction external force
    • External force perpendicular to axis
    • Axis rotational moment
    • Bending moment

[Fig.1] Figure of two parts fastened with a bolt and a nut

  • Other than the above, loosening not associated with "Reverse rotation motion" such as temperature variations (expansion and contraction), mechanical properties of materials, and wear (see upper rows of [Table 1]).
  • Screw loosening fundamental patterns are organized in [Table 1].
[Table 1] Screw loosening fundamental patterns
Loosening not caused by
reverse rotation motion
  1. Initial loosening
    • Loosening caused by settling of surface unevenness of the fastened parts, etc.
  2. Subsidence loosening
    • Caused by plastic deformation of seating surfaces.
  3. Wear loosening
    • Cause by minute clearances created by part wear due to vibrations and/or long operating durations.
  4. Loosening caused by settling or damages of inserted material.
  5. Loosening caused by excessive external forces.
  6. Loosening caused by heat deformation and stress relaxation.

    * Special attention is needed when fastening together parts in different materials.

Loosening caused by
reverse rotation motion
(when external forces apply)
  1. By repeated external force applied about rotation axis.
  2. By repeated external force applied at perpendicular to axis.
  3. By repeated external force applied in axial direction.

[Fig.2] Loosening model caused by force applied at perpendicular to axis.

(2) Typical bolt loosening prevention components

Typical bolt loosening countermeasures and prevention components are summarized in the following table.

[Table 2] Bolt loosening countermeasures and prevention components
Bolt loosening countermeasures Typical bolt loosening prevention components

a) Permanent deformation due to settling prevented by spring action

Spring washers

b) Reverse rotation motion prevented by increased resistance to bolt rotation slippages

Double nuts

b) Head seating surface slippage is eliminated to prevent reverse rotation motion

Adhesive

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