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Low Cost Automation Tutorial

#002 Precision Shafts

Category : Linear Motion Components
July14, 2009

Due to their simple structure allowing high dimensional accuracy in machining, shafts are used for high precision linear guides. Misumi shafts feature:

Fit tolerance g6 (for requirement of precision motion with fine linear accuracy) or f8 (for use with grease or oil-lubricated bearings).
High surface hardness with employment of induction hardening and hard chromium plating.
Excellent circular tolerance and straightness plus concentricity and perpedicularity of finish ends.
A wide choice of end finishes.

Examples of linear motion applications using shaft(s)
a) Typical linear mechanism using two parallel shafts (see Figure 1 and Photo 1)
1. Using two shafts eliminates displacement, achieving high-precision linear motion capability and high load capacity. (See Photo 1)
2. Two types of bushings are available: linear bushings and oil-free bushings. Typically, linear bushings are used.
3. Oil-free bushings have high load capacity (compared to linear bushings) and are recommended for mechanisms subject to shock. Oil-free bushings, however, have larger friction resistance compared to linear bushings (which contain linear ball bearings), and should not be used for mechanisms subject to long continuous operations.

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b)Linear mechanism using a single shaft (see Figure 2 and Photo 2)
1. With a linear mechanism using a single shaft, the shaft can serve as a motion guide involving linear and rotaty motions or as a linear guide by restraining rotation. Figure 2 shows the latter case.
2. The linear mechanism prevents rotation because the cylinder piston is acting as a second shaft. Therefore this configuration is not suitable for applications that require high load capacity. Photo 2 shows an example of using a linear shaft and air cylinder.
3. For a single-shaft mechanism, either long linear bushings (double-type or long-type) or oil-free bushings (for intermittent motions) should be selected to obtain linear stability and high load capability.

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