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#099 Basics of Automation Parts Machining - 1 : Relationship of Automation Equipment Costs and Designs

Category : Designing and Machining
December16, 2011

For the automation systems designers, abilities to determine the shapes of parts based on their intents and purposes at the time of designing. If the designer's level of understanding on machining methods is low, the part production costs can be unnecessarily high or he/she may end up designing parts that cannot be produced.

Machining methods and machining technology basics are explained below.

Automated manufacturing systems and fixtures are comprised of the following elements.

The latter costs shown above of individually designed and machined parts and the individually designed produced control programs occupy a large portion of the production costs on automated manufacturing systems and fixtures. Furthermore, since the workmanship quality of the individually produced elements largely affects the assembly efficiency, the final costs of the finished products are largely affected.
Therefore, the individual element portion is the area where the designer's abilities can really shine.

Equipment manufacturing cost

The individually designed and machined parts tend to be more difficult to machine since the special parts are designed to fill specific needs for the system or the fixtures and are not available off the shelf.

- Technical issues of individually designed and machined parts

  1. Many are of complex shapes
  2. Many are with specified dimensional tolerances
  3. They are to be made of special materials (high hardness, non-metals such as plastics and ceramics)

Seasoned designers would proceed with the designs by estimating the rough machining costs per the machining methods to be used.

machining example

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