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#101 Basics of Automation Parts Machining - 2 : Notes on Designing for Part Shapes to be Hole Machined

Category : Designing and Machining
January20, 2012

Holes are machined by the following three methods.

a) A drill with spiral cutting blades and a tip with a sharp center., b) A drill tool with carbide chips mounted at the tip., c) Electro-discharge machining.

For the best cost economy it offers, a) is the most general hole machining method.

Some notes on the points are introduced below to consider for the shape designs when drill machining.

Examples to be noted when drill machining.
  • For drilling, the metal is cut by a rotating bit with push forces and rotational speeds.
  • When drilling, the tip of the drill (Name: chisel edge) is rotating at zero speed since the center of the point has no radius.
  • The function of this chisel edge is to dig into the metal to be cut and create a priming point.
  • When the drill is pushed against the metal to be cut, the chisel edge can cut into the metal perpendicularly.
  • However when the drill is not perpendicular, the chisel edge does not bite the metal correctly and the hole machining will not be straight.
  • Therefore, the drilling surface should be designed to be perpendicular to the drill axis.
[Example-1] Machining a tapped hole on a slope

a) Tapping on a slanted slope (The tapped hole can possibly draft to the right), b) An improved design where a horizontal plane is provided on the slope

[Example-2] A case of hole machining on a circumference of a circle

c) Drilling directly on the circumference (The hole may be not straight), d) An improved design where horizontal planes are provided on the circumference.

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