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Low Cost Automation Tutorial

#190 Design Image Training - 6: Wiring, plumbing and base design

Category : Hints on designing
September19, 2014

When machine devices contain more actuators (Air cylinder, electric motor, etc.) and sensors, wiring and plumbing layout designs are important affecting (1) machine reliability, (2) maintainability, (3) appearance. Especially the base plate of an automation device requiring layout holes needs screw design. Explanation is based on the Bingo Machine.

Importance of wiring, plumbing layout of automated machines.

(1) Prevent wiring mistakes by layout bundling wire and piping of similar functions.
(2) For the same reason above, time saving is possible when maintenance work is required.
(3) By not wiring and plumbing in the work area and maintenance area, workability is improved.
(4) By applying the layout design on the base plate at early stage, wasted machining time can be prevented.
(5) Good appearance can be obtained.

・From [Photo 1], air actuator related components are arranged together in the back side of the machine. This is effective for efficient plumbing and air pressure adjustments.

・[Photo 2] is an example of wiring layout holes and the cover in the back side of the machine. Design of wiring holes on the base plate is required.

・The edges of base plate holes will need to be chamfered, or covered with plastic to avoid damages on wiring.

[Photo 1] Example of air actuator related components layout

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