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Low Cost Automation Tutorial

#221 Weight Reduction Techniques - 1

Category : Low-cost automation and materials
January22, 2016

In response to concerns about global warming and depletion of subterranean resources such as petroleum oil, the automobile industry is rapidly shifting from gasoline-based cars to hybrid and electric cars. As a CO2 emissions-reduction measure, many countries are competing to make solar power or wind power generation fit for practical use as a source of energy.

Weight-reduction techniques are one of the most important technological innovations in the midst of this competition. This section explains weight-reduction techniques.

(1) Purpose of weight-reduction techniques
  • The purpose of adopting weight-reduction techniques is to save energy consumption by reducing the weight of a moving body.

Fig

Examples:
(1)Substitute an automobile body made of steel with one made of aluminum alloy to reduce weight ([Fig.1])
(2)Reduce the weight of bullet train cars by adopting aluminum alloy materials
(3)Reduce the weight of an airplane by increasing the ratio of CFRP composite materials

[Fig.1] Welding example of aluminum alloy

  • Adopting weight-reduction technologies is becoming more important in the field of automation devices and mechanical devices for the same purpose.

Examples:
(4)Substitute the metal stock with resin material to reduce the weight of a movable body
(5)Substitute the steel material of the device column portion with resin composite, concrete composite, or ceramic materials
(6)Adopt a slim or hollow design for the component parts, such as linear slide guides, or reduce the weight by material substitution

(2)Overview and agenda of weight-reduction techniques
Weight-reduction techniquesExamples of weight-reduction techniquesDevelopment agenda
1)Material substitutiona)Metal→Lightweight metalBonding technology
b)Metal→ResinStrength, reliability, forming technology
c)Metal/others→Composite materialSame as above
2)Shape modification of structural memberd)Lightening, hollow architectureStrength, noise
e)Shape alterationReliability in the load/stress direction

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