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Low Cost Automation Tutorial

#255 Basic Elements of Automation Clever Mechanisms: Rotary-Linear Motion Conversion Mechanism 5

Category : Hints on designing
September23, 2016

A cam is the typical mechanical component used in the rotary-linear motion conversion mechanism. In this volume, we will look into application examples of the cam.

Cams are the excellent choice because of the following characteristics:

1. Motion characteristics as speed, acceleration, and forces can be freely controlled by the output end to which the cam motion is transmitted.
2. When combined with the link mechanism, incorporating a cam into the structure allows you to design a compact, lightweight yet highly rigid mechanism in a simple structure.
3. Cams can shorten the overall cycle time as they can overlap and control multiple movements.
4. Highly reliable.

Based on these characteristics, cams are adopted in various applications including the terminal press fitting mechanism of a high-speed terminal press fitting machine, as well as the high-speed and complex timing control of an air release valve for an automobile engine. (See [Photo 1].) In the photo below, displacement of the plate cam is enlarged by the link mechanism. In order to ensure the high-speed responses, springs to prevent jumping have been installed.

fig1

A cam introduced here as the basics of automation clever mechanisms works as a supportive element that allows for quick attachment/detachment of fixtures by transforming the linear motion displacement into forces, rather than converting rotary motion into linear motion, which was explained earlier as a superior characteristic of cams used in motion control.
In [Fig.1], the rotary-linear motion conversion mechanism using a typical plate cam and a reciprocating follower is shown left and the one-touch clamp mechanism next to it.

Application examples
•1.Clamping mechanism of one-touch lever operation system

fig1

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