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#275 Spring Design -3: Load-Deflection Relationship for Helical Compression Springs

Category : Automation elements technology
February10, 2017

(1)Load-deformation relationship

When the load on the spring: P and the deformation: δ are proportional to each other (in a linear relation), they are said to behave under "Hooke's law". The constant of proportion: k at this time is called the "spring constant". [Fig.1] shows a relationship between the load and deformation. The slope in this figure represents spring constant: k.

P = k x δ k: Spring constant

Examples of products designed and manufactured by taking advantage of this property include spring balances (scales for load weight measurement) and springs for safety valves operating at a certain required force.

(2)Springs with various loading characteristics

Contrary to the linear characteristics shown in (1), some of the springs' load and deformation are in a non-linear relationship.
Helical compression springs having non-linear characteristics of load and deflection are available in the following three types:

fig

The functions of helical compression springs with non-linear characteristics are achieved when the line or lines and the seating surface contact each other as the load increases. This occurs because the coil spring position causes a change in at least one of the following design parameters: [1] coil diameter, [2] pitch, or [3] wire diameter.

図1

図2

図3

図4

The following table summarizes advantages and disadvantages of typical springs having the non-linear characteristics introduced earlier.

= Advantages and disadvantages of typical springs with non-linear characteristics
Type of spring with non-linear characteristicsAdvantagesDisadvantages
Conical springs
-Contact with surrounding objects can be avoided when the spring deforms.
-The seating surface contact type has the lower solid height.
-For the equal wire diameter type, the energy absorption rate becomes smaller as the coil diameter decreases.
-The line contact type has the higher solid height.
Variable pitch springs
-Inexpensive
-Higher solid height.
-Large in mass.
Coil springs with tapered material
-Lower solid height.
-Smaller in mass compared to variable pitch springs.
-Expensive

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