Concept of Reducing Mechanical Elements - 2 is explained.
(1) Designing with Integrated Functionalities
The following design thoughts and proceedings are the key.
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(1) Giving multiple functions to one mechanical element
Design Points (Hints)
a) Integrated Functionalities concept is often used in mass produced consumer products such as home appliances. Why not give a second look with interests. (See [Fig.1])
![[Fig.1] Example of Integrated Functionality Design](http://www.misumi-techcentral.com/tt/en/lca/images/058_1.gif)
b) Bolted-together Design >> One Piece Cast Design >> Logical cost reduction with the functionality retained, as One Piece Welded Design (See [Fig.2])
![[Fig.2] Equivalent Functionality (Strength) Design and Mechanical Element Reduction](http://www.misumi-techcentral.com/tt/en/lca/images/058_2.gif)
(2) Integrating multiple mechanical elements by insert molding using injection molding techniques.
Design Points (Hints)
a) Require the use of standardized products for design processes
Ex. *MISUMI FA Mechanical Standard Components: Levers, Handles, Knobs, etc.
(3) Making the equipment adoptable to handle a wider variety by the use of programmable controls
Design Points (Hints)
a) By the use of programmable controls, LCA units themselves and drive/control components (cams, etc.) can be reduced.
