June 2013 Archives

(1) Units comprising in-mold assembly LCA

The in-mold assembly LCAs are comprised of the following units.

a)Linear motion unit (Up/Down direction)
b)Linear motion unit (Fore/Aft direction)←
c)Crimping/Swaging/Press unit
d)Positioning unit
e)Linear actuator
f)Posts

(2) Linear motion unit (Fore/Aft) construction example

The fore/aft linear motion unit can be constructed as an application variation of up/down linear motion units. But since the fore/aft units typically are required to move the base plate surfaces, slide guides are more often used rather than linear bushings.

(1) A simplified press unit with slide guides/slide blocks

The following procedures are the notable points on the guide rail and slide block assembly and adjustments.

-Locate one of the two guide rails as a datum guide rail (A).
-Adjust the air cylinder parallel to the datum guide rail and fix.
-Temporarily assemble the other guide rail (B) and the slide block (Loosely tighten the guide rails screws)
-Lightly press the guide rail (B) against the slide block, and tighten the screws of the guide rail (B) while observing that the slide block moves smoothly without any play.

(2) Manual linear motion unit

In-mold Assembly is a method to process high precision fabrication and assembly within the same line or process step by utilizing the assembly fixtures and simplified automation devices conceptually designed within the mold designs.
Here, an example of an in-mold assembly LCA (fixtures and simplified automation devices) structure unit is explained.

(1) Units constituting an in-mold assembly LCA

In-mold assembly LCAs are composed of the following units.

a) Linear motion unit (Up/Down direction)←
b) Linear motion unit (Fore/aft direction)
c) Crimp / Swage / Press unit
d) Positioning unit
e) Linear actuator
f) Post

(2) Example of a linear motion unit (Up/Down direction) structure

(1) Up/Down direction press unit with linear bushings
-This is a structure that can achieve stable sliding accuracies and a certain degree of rigidity at a low cost by adopting two linear bushings.
-Adoption of flanged linear bushings increases the linear bushing mounting structure reliability.
-By selecting the long type linear bushings with lubrication units lightens the maintenance workloads.

(2) A simplified press unit with Guide block and Slide block

Used for short stroke press fitting and swaging that does not require high speed continuous operation.

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