September 2013 Archives

(1) Screen printing

Screen printing, as used in *Print Gocco, is a simple printing method. The printing scheme uses a stencil (silk screen) mounted on a printing medium with a through hole that transcribes the ink. A rubber spatula (called Squeegee) is used to transcribe the ink through holes onto a printing medium located below the printing plate.

*Print Gocco: A self-contained compact color (screen) printing system for households invented in 1977 by Noboru Hayama, becoming popular in Japan.

[Fig.1] Explanation diagram of screen printing


(2) Characteristic of screen printing

Advantages:

(1)Since it uses cloth printing plate, squeegee pressure is very low.
(2)Due to (1) above, printing on curved surfaces is possible.
(3)Relatively thick print layers are possible... 3 dimensional texture, etc.
(4)Since it is fundamentally sheet-fed, setup change is easy.
(5)Adopts well to printing medium materials.

Disadvantages:

(6)Inferior to other printing methods such as flexography in ink degradation (drying, etc.), and printing plate durability, etc.
(7)Limited in printing accuracies.
(8)Since the printing plate and printing medium come in contact, accidental ink depositing on places other than the through hole, etc. cannot be avoided.

(3) Application examples
Living goods...Toys, stationary, containers, clothes printing
Industrial goods... Printed circuits, thin film ICs, adhesive application on LCDs, scale labels

[Photo 1] Adhesive printing on LCD seal


Simplified structure of the sheet fed flexography equipment is as follows.

Sheet fed flexography equipment


[Fig.1] Structure of a printing device


(2) Point of printing of organic thin film by flexographic printing

To produce a printed matter of a uniform film thickness with the flexographic printing, a high degree of accuracy in the printing process such as the following is needed.

Printing elemental technology


The point in printing accuracy is in the stability of ink transcription from the printing plate to the printing object. Therefore, high machine accuracy and vibration control measures are very important.
Furthermore, as the printing film becomes thinner, instability in drying process must be avoided. The preliminary drying that is effective in shortening the production tact requires full surface temperature uniformity.

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